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DRILL PIPE PRODUCTION LINE:
The production line for the processing and production of oil drilling pipe, is mainly divided into three steps, by using the upsetting machine, Intermediate frequency quenching and tempering machines, pipe threading lathes and some other machines.
Highlights:
1. Our products have good rigidity.
2. 400T upsetting force can meet all kinds of requirements of drill pipe, oil pipe.
3. 256mm cavity can produce all products of oil pipe, drill pipe, drill collar.
4. The range of process diameter that can be processed: 50mm-127mm.
5. Achieve the production automation.
6. The product of hydraulic upsetting machine has not flash on the end of drill pipe.
STEP1: HYDRAULIC UPSETTING MACHINE:
Hydraulic upsetting machine is widely used in oilfield, construction, bridge and other industries, is the preferred equipment to carry out large quantities, high precision upsetting forging production, which is very suitable for round steel, steel pipe, drill pipe, sucker rod, oil pipe and other long rod forging and forming. Moreover, hydraulic upsetting machine Improve the process which solve the flash on the end of workpiece that is important to the quality of OCTG. The PLC and automation control is easy operate and make better qualified products.
Product details:
The mainframe is a hydraulic driven horizontal die upsetting machine, the fuselage frame is made of high quality material, so that the upsetting machine has the characteristics of stable structure, good rigidity, high precision and good vibration absorption. Upsetting machine structural design is more ingenious, so that equipment is more reliable; automatic nesting auxiliary machine design concept is particularly advanced, the organization can accurately and timely delivery of materials to the designated station.
Video1: https://youtu.be/NZ1gGOqAyQU
Video2: https://youtu.be/Ql4fqtJ7juE
PARAMETER:
|
Name |
unit |
HM400 |
YPD400B |
|
Upsetting |
kN |
4000 |
4000 |
|
Upsetting travel |
mm |
800 |
800 |
|
Punching speed |
mm/s |
≥ 157 |
≥190 |
|
Clamping force |
kN |
5608 |
5400 |
|
Upper and lower die opening degree |
mm |
200 |
180 |
|
Dimensions |
mm |
3910×3600×2360 |
3977×2597×2512 |
|
weight |
kg |
21000 |
19000 |
STEP2: Intermediate frequency quenching and tempering production line :
TZX series intermediate frequency quenching and tempering production line is a kind of device with a high performance product by our company. It can complete various sucker rod, oil pipe, drill pipe, drill collar, tubing and steel rod heat treatment processing. It adopts the high strength bed design, have a variety of configuration and can be chosen by the customer. The fully automatic feeding device realizes the unmanned operation of the whole production line, which greatly reduces the labor cost. Video: https://youtu.be/NyfTDX4LaKc
Parameter:
|
Name |
Unit |
TZX300 |
TZX500 |
|
Workpiece diameter |
mm |
φ22-φ38 |
φ40-φ114 |
|
Workpiece moving speed |
m/min |
1.5-2.5 |
1.5-2.5 |
|
Air supply pressure |
MPa |
0.5-08 |
0.5-08 |
|
Cooling water flow |
t/h |
100 |
150 |
|
Total power |
KW |
675 |
1270 |
|
Motor power |
KW |
15 |
30 |
|
Intermediate frequency (IF) power |
KW |
500 |
1000 |
|
Ultrasonic frequency power |
KW |
80+80 |
120+120 |
|
Center height |
mm |
950 |
950 |
|
Overall dimension |
mm |
32700*3400*1800 |
32700*3400*1800 |
STEP3:PIPE THREADING LATHE
QK series pipe threading lathe is also called oil country lathe, big bore lathe and hollow spindle lathe are economical CNC horizontal lathe, which are not only suitable for oil pipe thread turning, but also widely used in all works of life such as automotive, petroleum, military and other mechanical processing. The lathe has the advantages of high efficiency, low scrap rate, good consistency, etc.
Video: https://youtu.be/NLN9LgBQxMI
PARAMETERS:
|
ITEM |
UNIT |
QK1212 |
QK1219 |
QKP1219 |
QKP1223 |
|
|
CAPACITIES |
External Dia. of pipes |
mm |
120 |
190 |
190 |
230 |
|
Swing over bed |
mm |
800 |
800 |
|||
|
Swing over carriage |
mm |
450 |
480 |
|||
|
Max.length of workpiece |
mm |
750-3000 |
1000～6000 |
|||
|
Max.length of turning |
mm |
550-2800 |
800-5800 |
|||
|
Span of guideway |
mm |
550 |
600 |
|||
|
SPINDLE |
Spindle nose |
|
C15 |
A2-15 |
||
|
Taper hole of spindle |
|
metric 140 |
metric 213 |
metric 213 |
1:20 |
|
|
Spindle bore |
mm |
130 |
200 |
200 |
240 |
|
|
Top taper of spindle |
|
Morse 6 |
||||
|
Range of spindle speed |
r/min |
20~1000 |
20~600 |
20~600 |
||
|
Chuck |
mm |
3-JAW 400 |
3-JAW 500/4-JAW 630 |
|||
|
FEED |
Min. feed of X/Z-axis |
mm |
0.001/0.001 |
|||
|
Rapid of X/Z-axis |
m/min |
3/6 |
4/5 |
|||
|
Max. travel of X |
mm |
390 |
420 |
|||
|
TOOL POST＆TAILSTOCK |
Turret type |
|
V4 240 |
V4 300 |
||
|
Section of tool shank |
mm |
40X40 |
||||
|
Indexing repeatability |
mm |
0.008 |
||||
|
Max.cutting force |
N |
19600 |
||||
|
Dia. /of tailstock |
mm |
100/250 |
||||
|
Taper hole of tailstock |
|
Morse5 |
Morse6 |
|||
|
OTHERS |
Main power |
kw |
22 |
30 |
15 |
|
|
Accuracy |
|
IT6~IT7 |
||||
|
Roughness |
|
RA1.6 |
||||
|
Length |
mm |
2912～5177 |
3605～8485 |
|||
|
Width |
mm |
1800 |
2219/2330 |
|||
|
Hight |
mm |
1850 |
1830/2100 |
|||
|
CNC system |
|
Fanuc/Siemens/Gsk |
||||
APPLICATION:
The production line is suitable for processing varieties of drill pipe, drill collar, oil pipes, etc.
Our service:
Free replacing parts available in the warranty period.
Cost price replacing parts available beyond the warranty period.
Quick action and reply for the technical questions at any time in the whole life of the machine.
Overseas after service center available in some region.
Engineer overseas service available on the requirement of customer(relative cost born by customer).
Free design drawing, free installation, free debugging, Cheap accessories.
Delivery:
Water-proof plastic film package with foam protection in each corner.
Solid Seaworthy Wood Box Package with Steel Belt.
Save space as much as possible for container loading.
The package is wooden box which is heat treatment. Or pack it according to customers special request.
About Us
Anyang Xinheng Machine Tool Co. Ltd. is a professional machine tool manufacturer since 1946. Our factory covers an area of more than 30000 squares meters, equipped with our updated manufacturing facilities. We have LATHE, CNC LATHE, PIPE THREAD LATHE, SPHERE TURNING LATHE etc. We have attained ISO9001:2000 International Quality Control System Certification. Our products are sold both at home and abroad, and they are very popular around the world. Welcome to contact us !
Contact us
Web:www.lathemachinetool.com
Email:info@ayxhmt.com
The production line is suitable for processing varieties of drill pipe, drill collar, oil pipes, etc.
More details:View company website
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