Pressure Die Casting Machine

Additional Details

We offer high-grade pressure die casting machine which actually acts as a nonferrous die casting machine and throws different types of non-ferrous alloys like aluminum, zinc and its alloys. Our casting machine has the option of being operated manually and in semi-automatic mode

Features

1. Standard Accessories supplied with the machine are Sleeve, Bush, Spacer for Centre Feeding, critical for Tie rod nut, maintenance tool kit & installation & maintenance manual.

2. Electricals used- Telemecanique / BCH make

(bigger reservoir maintains low oil temperature, therefore, the efficiency is improved)

3. Three Stage Injection System (for best efficiency). (First stage for slow alloy transfer, second stage for injection of material & finally third stage for squeezing of metal in the mold in semi-solidification condition).

4.The Rapid Machine is built with a unique design. It has got a piston type accumulator, which is very long life system with very rare recharging of Nitrogen & negligible breakdowns on account of gas charging in comparison to bladder type accumulator used by other Pressure Die-Casting Machine manufacturers.

5. The floating piston in Rapid Pressure Die Casting Machines acts as a barrier between Nitrogen and Oil Chamber. This floating piston works as a damper and due to additional gravitational force, it enhances the injection force which ultimately improves the job quality.

6. Only the Rapid machines are designed for the low working pressure with larger piston areas that improves the tonnage capacity and reduces the strain and ultimately enhances the life of seals, pipelines, and joints. Therefore the chances of leakage of oil are minimized.

7. All Pistons Rods, Tie Rods are duly ground, and hard chrome plated and are made with a larger diameter to provide the robustness to Rapid machine.

8. The design of Rapid Pressure Die Casting Machines consists of High Pressure and Low-Pressure Tandem Pump to reduce the Horse Power of the Motor. The running cost of the machine is reduced drastically. A lower connected load serves the purpose.

9. Automatic unloading system to reduce the power consumption during idling, again a saving of energy resulting in higher profits by using Rapid machine.

10. All the hydraulic seals used are standard high-quality PU grade (Foreign make) having an excellent service life.

11. All pipeline joints where replacement of parts is anticipated are provided with ferrule type fittings so that the breakdown period is minimized and replacement of worn out parts becomes very convenient during maintenance.

12. The castings of platens are duly seasoned before machining to avoid deformations during machining at manufacturing end and under usage at customers end.

13. The platens cast are made from unique & tested graded alloy steel in extraordinary thickness to give a deflection free long lasting service life.

14. The moving platen is provided with an adjustable double taper Phosphorus Bronze foot pad slide which maintains the alignment at the tie rods, ultimately giving quiet long working life to tie bar rods & guide bushes.

15. The alignment of the injection cylinder is maintained within O.2mm for enhanced sleeve & plunger life which ultimately gives higher profits.

16. The parallelism between the plates is retained within O.2mm for the long life of the mold & negligible flashing of the alloy during the casting operation.

17. All toggle pins used are firm ground and toggle bores are roller burnished for long life working with maximum accuracy.

18. Robust Bell housing is provided between motor & tandem pump to give the best alignment at the coupling for maintenance free running of motor & pump.

19. Highly reputed centralized lubrication system with sturdy fitting is provided for the smooth functioning of the large moving parts.

OPTIONAL ACCESSORIES

(i) PLC in place of electric control panel

(ii) Necessary core pulling arrangement

(iii) Automatic Centralized lubrication

(iv)Auto Die Coat Sprayer

(v)Auto Ladle

(vi)Auto Plunger Lubricator