Mechanical Recombiner Machine

Additional Details

The Recombine Machine is designed for multiply the same holographic Image from a single holographic image to produce a big master shim as also it is quick process to make a big master shim. A thin single nickel shim of holographic image is pressed on top surface of a thermoplastic material (Poly Carbonate Sheet) as programmed by computer x & y axis and heated electrically. X-Y step and repeat system allows the machine to operate automatically.

After the above process we will get the thermoplastic material (sheet) with full of holographic Images as desire no. of single hologram. Now after some chemical process we will put this thermoplastic material (sheet) in to a electroforming Tank and will get the main master Nickel Shim.

 Detailed Specifications of Equipment:

The Hologram Recombining Machine is designed for creation of Narrow Web / Wide Web diffraction pattern shims for embossing. Pulsed energy embossing from Nickel Shims into a thermoplastic surface, enables high fidelity replication of surface relief holographic and diffractive information. The recombining system is available as a stand along unit or in combination with holographic origination and production equipments.

Technical Specifications

1. Recombining Area: 300 mm X 300 mm

2. Recombining Speed: 10 to 20 strokes/min (Max)

(Depends on Nickel master size and printing material)

3. Maximum Recombining unit (Nickel master

Head/Holder): 50 mm X 50 mm

4. Maximum sys oil: 20 Mpa

5. Working Pressure (Hydraulic System): 30 Tons max

6. Accuracy of Resolution: +/- 50 micron

7. Chilling System: Inbuilt with machine

8. Heating System: Electrical Heater controlled by

Microcontroller based Temperature Controller

9. Power Supply Required: 230 VAC, 50 Hz Single Phase

10. Power Consumption: 3 KW approx

11. Weight: 1350 Kg (Approx)

12. Dimension of Machine: 1500 mm X 1500 mm X 1000 mm.