D.C.Engineering Industries

Quality Policy We are commited to manufacture products to ensure customer satisfaction and continuos Improvement in all business operation by adherng to quality system. We shall Analyze, manufacture and service our products to consistently exceed the customer’s requirement. Quality shall be built into every aspect of our business operation. Quality improvement and customer satisfaction (Internal and external) shall be responsibility of every employee. Our company goals shall converge to meet these objectives: Adopt positive attitude towards internal and external customers consistently through mutual trust and respect. Constant up gradation of skill and technology. Training of employees in all aspects related to our operation. Reduction in waste, rework and scrap. Be a responsible citizen. Promotors Profile Late Madanmohan Ramanlal Founder of D.C. Engineering Industries Managing Director of leading Textile mills in the city of Ahmedabad Graduate of Bombay University in Economics and leading Industrialist of Ahmedabad Kshitish Madanmohan Shah B.S. Textile Technology N.C. State University, USA B.S. Chemistry N.C. State University, USA Total experience in Diecasting - 35 years Presides on the board of directors on financial institution (Textile Traders Bank) Serving as a director and trustee on various charitable organizations such as Gujarat Cancer Society, Kidney institute and Research Centre, Society of Physically Handicapped etc. Shubhang Madanmohan Shah Education: B.E. (Civil) LD College of Engineering, Ahmedabad M.S. (Management, Operations Research) North Carolina State University, USA Qualifications: Chartered Engineer (Indian Institute of Engineers) Certified consultant of Concrete Masonry (Awarded by National Concrete Masonry Association, USA) Certified Concrete Technologist (Awarded by Construction Specification Institute, USA) Presidential award for job well done (Awarded by Construction Specification Institute, USA) Chairman, Architectural Awards Committee, (Carolinas Concrete Masonry Association, USA) Experience: 1984 - 90 : Adams Products Company : Various jobs from Machine operator to production manager, Quality assurance to consultant in marketing, Research and Development, Human Resource Development. Pioneer in developing a patented "Red Line" 2, 3, 4 Hr. Fire rated Concrete Masonry Blocks with Underwriters Laboratories Certification. 1990 - Present : D.C. Engineering Group of Industries : Family Owned Firms founded by Late Father in 1959. Manufacturing all types of Non Ferrous Die Castings in Pressure, Gravity and Sand Castings. Executive Committee: Ahmedabad Management Association and founder of Human Resource Development Centre. Presiding on various committes for the public charitable trusts and institutions. Executive Committee: Indo-American Education Society and USEFI (United States Education Foundation In India) Mr. J.G. Gandhi Mechanical Engineer Over 45 years of experience in Diecasting industries. Highly respected in the industry for innovation and development of several import substitution Diecasting Components in various industrial application. Mr. Jitendra M. Patil Mechanical Engineer 16 years of experience and Graduated from Board of Technical Education, Mumbai. Responsible for all Quality related matters and implementing systems for Quality Assurance. Lead Auditor for Q.M.S. and management representative. Clientele ABB Ltd., Bajaj Auto Ltd., Bajaj Tempo Ltd., Banco Products (India) Ltd. Bharat Earth Movers Ltd., Bosch Rexorth (India) Ltd. Contech Instrument Co. Cummins India Ltd., Eicher Motors Ltd., Enginetech Systems (I) Pvt. Ltd., FleetGuard Filters Ltd., Greaves Cotton & Co Ltd., General Motors Ltd.H.M. Plant Milestones 1959 : Foundation of the Company – Metal Products. Founder Mr. M.R.Shah. 1960 : Foundation of the Company – D.C. Engineering. Founder Mr. M.R.Shah. 1971 : National Award for employing Handicapped, presented by President V.V. Giri. 1974 : Introduction of First Triangle Die in GDC. 1975 : Binani Award for Excellence by Die - Casting Society. 1976 : Mr. K.M. Shah inducted. 1977 : Introduction of First PDC HMT Bhuler 160 ton machine. 1979 : Gold Medal of Excellence by Institute of Self Defence. 1980 : Foundation of the Company – Ashutosh Engineering. Mrs. A.K.Shah 1983 : Introduction of PDC machine 660 tons (first in State). 1986 : Introduction to personal computing. 1987 : Passing away of the Founder – Mr. M.R. Shah. 1991 : Mr. S.M. Shah inducted. 1992 : Development of Oil Pan die (Major import substitution). 1994 : Company – wide LAN introduced. 1996 : Second PDC machine 660 tons. 1998 : CNC Machine with CADD and CAM facilities. 1999 : V-28 AIM Die developed for major import substitution. 2000 : Quality Planning for QS 9000 programme. 2001 : CNC Machining center introduced for value addition. 2002 : QS 9000 Certificate achieved. 2003 : Dedicated machine shop for all companies founded at Metal Products. 2003 : VMC 800, VMC 500, HMC 500 commissioned at new premises. 2004 : Morden CNC Machines of higher grade introduce to existing facilities. 2005 : ISO 9000:2001 Quality System Certificate Achieved. 2006 : Commissioning Of New PDC machines 400 & 250 tons. Machines Following is a comprehensive list of production machines: Machine Description Capacity Qty 1. Pressure Diecasting Machines A. HMT Buhler Cold Chamber B. PDTC Horizontal Cold Chamber Pressure Diecasting Machine C. Furnaces for PDC Machines 660 tons 400 tons 250 tons 180 tons 160 tons 120 tons 60 tons 2 2 2 2 2 5 1 16 2. Gravity Diecasting Facility with Furnaces 13 3. Sand Casting Furnaces 8 All above machines are backed by a well equipped modern Tool-Room with well qualified and experienced technical team to design, develop, manufacture and maintain Dies, Moulds, Tools, Jigs, Fixtures and Patterns. In our tool-room, we have seven Milling Machines fitted with DRO’s, Shaping Machine, Tool and Cutter Grinders, Horizontal Surface Grinder, Radial Drills, Lathes, Pentograph Engraving Machine, EDM Spark Erosion Machines. Together with these we have number of Polishing, Deburring, Grinding, Fettling, and Inspection Equipments. We can manufacture castings from 5 gms. to 7 kgs. in Aluminium Pressure Diecasting and from 2 gms. to 20 kgs. in Zinc Alloy Pressure Diecastings. Our Inspection and Quality Control persons are qualitatively trained to satisfy the needs of every customer at their plant. Each casting is checked to its specifications as per customer’s requirements and as per ISO 9000 : 2000 Management System Procedures. We have one smelting unit to produce alloy as per our requirement, however, as we find more practical to buy ready-made alloy, we purchase our alloys from one of the most reputed manufacturer of alloys in India. As we are jobbing diecasters we accept regular delivery schedules as per our customer’s requirement and as per their need. Facilities Toolroom Facilities: CNC Milling Machine - 2 Nos. BFW / BMV - 40 - Lathe Machine HMT NH 20-One Lathe Machine GSMT Lathe Machine Kirloskar Lathe Machine Kirloskar Milling Machine BFW universal Milling Machine HMT Milling Machine WMW Tool & Cutter Grinder TOS Cylindrical Grinder HI-LIFE Surface Grinder JOTES Radial Drill (HMT) Milling Machine (Manford) Shapping Machine COOPER Spark Erosion Machines - 2 Machines for Contingency (Tool Craft) Pentograph (Tool Craft) Shotblasting Facility: We have added shot blasting plant of wheelabrater - Indabrator with 3ft diameter table top holding minimum of 50 kg on each table. We have fitted this machine with extra table & door to bouble the productuvity and efficient use of man power & electrical power. We use MS shots and Steel shots can be utilized also. Impregnation Facility: Looking to the vast variety, shapes and sizes of our components catered to several industries, we have designed and developed a very modern 4 satge vaccum Impregnation plant. We Have 2 Vaccum impregnation plans: The 1st plant hold 600 litres of impregnation sealant and hold up to 500 kg. of casting. The 2nd plant hold 1600 Litres of impregnation sealant and can hold upto 1000. Kgs of casting at a time the large casting of size 1440 mm X 450 mm can be treated 2 at a time. The vaccume impregnation plant consist of wate heating tank, vaccum tank, Sealant injection tank and drying chamber. - All functions are programed with Electric/Instrumentation to perform with efficiency and get optimum results. Machining Facility: Our machine shop is fully dedicated for machining of our own casting produced at our various locations. We have 4 CNC machines and several Conventional Milling Machines, Lathe Machines, Radial Drilling Machines etc. We develop jigs and fixtures ourselves inhouse as well as with our qualified subcontracter. CNC Milling Machine: Our Machine shop has full fledged inspection facilities including digital height guages surface table and other inspection measuring & testing equipments calibrated periodically as per QS 9000 standard. Our internal as well as external training programmes lead to a very robost & efficient machining program with well qualified man power & modern machine shop.